Rust, Old Bus Plugs Biggest Challenge
Sometimes the biggest challenge MIDWEST runs into, when reconditioning old bus plugs and obsolete bus plugs, is rust. Ironically this biggest challenge usually has the easiest solution, scrap out the bus plug. Sometimes healthy parts can be harvested from the rusted bus plugs, but care has to be taken to assure the recovered parts have not also been damaged by rust. The problem with rust is that it can be very insidious. Let’s say we want to recondition a Square D bus plug, Siemens Bus Plug or Cutler Hammer bus plug. It doesn’t make any difference. The rust doesn’t care. The problem is, we frequently don’t know the extent of the rusting until we have disassembled the bus plug and started the metal refinishing. The surface preparation may reveal severe structural rusting that was not fully apparent cosmetically. Now we’re not talking about full blown metal failure where you could push your finger through the metal. That’s obvious. We are referring to non cosmetic deterioration that prevents professional surface reconditioning. And this is not always visually apparent. It might not even be discovered if a company just repaints on old ITE or Westinghouse bus plug, for example. MIDWEST is very carful of equipment from facilities that have been out of service and unheated for any period of time. Extensive moisture damage can occur and not be visible until MIDWEST begins the full reconditioning process. This is another reason we recondition and test our equipment. There can be hidden defects. Some structural, some functional, some electrical, and any of them could turn a bus plug into a piece of scrap metal.
