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Water Damaged Bus Plugs – How Do You Know

March 23rd, 2011 Comments off

MIDWEST was asked how we can tell if a bus plug has been water damaged. What if a brand new bus plug is exposed to water, say rain. How can we tell after it has already dried off? If it’s new, how would MIDWEST even know it was exposed to rain or water? The answer goes to the heart of why MIDWEST fully reconditions bus plugs. If a bus plug has been exposed to water, we would know as soon as we disassemble it for reconditioning. The old or new bus plug hardware, nuts and bolts and washers, would have some rust. The exposed surfaces of bolt holes would have rust at the edges. This is more obvious than you might think. In addition, between the inside of the new bus plug enclosure and attached interior parts, we find dust that has the visual pattern of water exposure. Like spilling water on a surface that had just a little dust on it. After the water evaporates, you can still see the pattern of the water exposure on the surface. Usually all this is pretty obvious to the engineering technician doing the work, if they are actually reconditioning the replacement bus plugs. But, if a company is just giving it a shoe shine, meaning a little inside cleaning with a little outside painting, they may never detect the water damage. Even an insulation resistance test pole to pole and pole to ground may not reveal the damage. But it is there and it shortens the reliable life expectancy of the bus plug. Rust especially is insidious when it starts at support hardware. MIDWEST’s best suggestion is to buy fully reconditioned equipment if you are buying obsolete bus plugs, used bus plugs, or new surplus bus plugs. This is true whether buying Square D bus plugs, Siemens bus plugs, ITE bus plugs or any other manufacturer’s product.